Also referred to as the engineering of plastics, plastic fabrication involves the design, manufacturing and/or assembling of the material. This can be done in many different ways and a variety of methods currently exist that contribute to unique applications. Due to its malleability and affordability, plastic is an attractive material for those seeking something that is not only multifaceted, but durable. Fabrication allows for the material to be shaped and molded into many different forms, which is why you see plastic being used for almost anything. From plastic pipe fittings to low friction, corrosion resistant plastic chute liners for processing plants, the possibilities are endless.
Below are some of our fabrication methods for plastic products in Perth:
Compounding / Blending
As assumed, the moulding of plastic is when the material is shaped into a desired form. This is done by heating the body of work enough to influence it’s shape, before allowing it to cool down and harden – whether inside or around a specific mould. A variety of plastic moulding methods can be implemented, each unique to the required outcome.
Plastic Welding
As with its metal counterpart, plastic welding occurs when heat melts more than one type of material into a new, combined mixture. Because some plastics are not suitable for adhesive binding (thermoplastics), welding is a great alternative. The most common process fuses singular pieces together with a filler substance in between – this is especially the case when two or more plastics have melting points that differ. Whether done by hot gas, vibration or contact welding, this is a highly-effective form of plastic fabrication.
Plastic Lamination
This method is best used to implement a protective barrier on the surface of a material that is not plastic. The result improves many characteristics that include durability, resistance to damage and undeniable aesthetic. Furthermore, it is an extremely cost-effective solution that can serve as a preventative measure and reduce costly potential maintenance.
Plastic Extrusion
For the creation of tubing, piping and/or sheeting components, plastic extrusion is your answer. The most well-known applications are carried out via profile extrusion and sheet extrusion, both making use of a ‘single screw extruder’ that works magic in melting plastic pellets and moving the molten through a high pressure mechanism before forcing it into an annular die.
PRO RUBBER has a track record as specialist plastic manufacturers in Perth. With 9 years in the game, you can trust our team of engineers to treat each and every job with the upmost care and sophistication. For more information about our machined plastic products, contact us today.